40' x 160' Classic Frame Aluminum Double Tube 7' Pole and Fitting Kit

40' x 160' Classic Frame Aluminum Double Tube 7' Pole and Fitting Kit

The 40' x 160' Classic Frame Aluminum Double Tube 7' Pole and Fitting Kit is an industrial-strength structural foundation designed for the largest temporary shelter requirements in the event industry. Engineered for professional rental companies and high-capacity venues, this kit provides the complete framework for a massive 6,400-square-foot West Coast Style frame tent. By utilizing high-strength aluminum double tube construction, this 160-foot-long system offers superior rigidity and torque resistance compared to standard single-tube frames. This increased structural integrity is vital for maintaining a safe and professional environment during massive festivals, corporate summits, and high-occupancy wedding receptions where a stable tent installation is critical.

This kit is a comprehensive hardware package that includes all necessary 7-foot leg poles, rafters, spreaders, and specialized steel fittings to assemble a full sectional frame. Because it follows the industry-standard West Coast design, these components are fully interchangeable with other brands using the same style, allowing for seamless integration into your existing rental company inventory. Whether you are replacing an aging structure or building a new flagship unit for your fleet, the double tube design ensures a stable foundation that resists bowing under the heavy tension of large-scale vinyl tops during event setup.

Why the 160-Foot Double Tube System Matters

When a structure reaches a length of 160 feet, the cumulative load on the framework from wind and fabric tension is immense. The 40' x 160' Classic Frame Aluminum Double Tube 7' Pole and Fitting Kit addresses these forces through its reinforced structural profile. The double-channel aluminum tubing provides a significantly higher strength-to-weight ratio than traditional pipes, preventing the sagging or twisting that can occur in lighter-duty frames. For professional crews, this results in a more efficient workflow and a cleaner final appearance that inspires client confidence and ensures long-term maintenance reliability across many seasons of use.

Key Features

• Reinforced Double Tube Aluminum: Engineered with a twin-channel profile for maximum structural stiffness across the wide 40-foot span.
• 7-Foot Eave Height: Traditional leg height provides a comfortable perimeter and ease of entry for high-occupancy events.
• Interchangeable West Coast Design: Compatible with most industry-standard West Coast Style tent components, fittings, and vinyl tops.
• Heavy-Duty Welded Fittings: Includes all necessary crowns, side tees, and corners manufactured from zinc-plated steel for maximum durability and rust resistance.
• Massive 6,400 Sq. Ft. Capacity: A sprawling footprint designed for large-scale seating, cathedral-style arrangements, or banquet layouts.
• Anodized Finish: Aluminum components are treated to resist oxidation and maintain a professional look through years of frequent field use.

How to Use / Installation Best Practices

Assembling a 40' x 160' frame requires a systematic approach, a large crew, and careful attention to safety protocols throughout the assembly process.

Step 1: Inventory and Site Preparation

Clear the site of all debris and lay out the poles and fittings on a protective ground cloth. Organize the double tube rafters, spreaders, and 7-foot legs by length. For a structure of this length, maintaining an organized workspace is critical for a fast and accurate event setup.

Step 2: Roof Framework Assembly

Begin by connecting the ridge crowns to the rafters and double tube spreaders. Work in sections to build the 160-foot length of the roof at ground level. Ensure all internal support cables are properly tensioned and that every joint is secured with R-pins or pin-and-bail fasteners to prevent components from shifting during the lift.

Step 3: Fabric Application

While the frame is still low to the ground, pull the vinyl tent top sections over the roof structure. Lacing and securing the top fabric at ground level is much safer and more efficient than trying to manage over 6,000 square feet of vinyl once the 7-foot legs are installed.

Step 4: Raising the Frame

With a large crew of at least 16 to 20 people, lift one 160-foot side of the frame simultaneously and insert the 7-foot leg poles into the fittings. Once the first side is stable, repeat the process for the opposite side. Ensure all legs are plumb and seated securely in their base plates.

Step 5: Anchoring and Final Tensioning

A structure of this magnitude acts as a significant sail in the wind. Immediate stake driving and anchoring with heavy-duty ratchet straps at every leg location is mandatory. Tension the straps evenly to ensure the top is drum-tight for maximum stability and a professional finish during teardown and inspection.

Specifications

• Width: 40 ft (12.2m)
• Length: 160 ft (48.8m)
• Total Area: 6,400 sq ft (594.6 sq m)
• Leg Height: 7 ft (2.1m)
• Overall Peak Height: 17 ft (5.2m)
• Tubing Style: Structural Aluminum Double Tube
• Fitting Material: Welded Zinc-Plated Steel
• Longest Pipe Component: 21 ft 10.5 in (6.7m)
• Approximate Frame Weight: 4,212 lbs (1,910.5 kg)
• Compatibility: Standard West Coast Style Frame Systems

Compatibility and Inclusions

This product is a Pole and Fitting Kit ONLY. It is designed for professional users who already own or are separately purchasing the fabric and anchoring components.

• Included: All double tube aluminum rafters and spreaders, 7-foot aluminum legs, and all required steel fittings (corners, tees, and crowns).
• NOT Included: Vinyl tent top sections, anchoring stakes, ratchet straps, and base plates.
• Interchangeability: Designed to meet West Coast Style standards, making it compatible with most major brands using the same engineering specifications.

Ideal for / Best Uses

• Large Community Festivals: The 6,400-square-foot area is perfect for main stages, food courts, or large-scale vendor hubs.
• Major Corporate Events: Ideal for temporary exhibition halls, regional assemblies, or expansive hospitality suites.
• Expansive Wedding Receptions: Provides enough space for seating up to 640 guests with room for a dance floor and buffet.
• Inventory Modernization: A high-durability upgrade for any rental company looking to provide the most stable and impressive long-span frames in their market.